Introduction
Nestled in the heart of China, we stand as a prominent B2B manufacturer specializing in the production of Oxford fabrics, meticulously coated with PU or PVC, catering to a diverse array of industries. Our fabric finds purpose in crafting an array of products, ranging from rugged backpacks designed for adventurers, durable luggage meant for globetrotters, robust tents that shelter explorers, to dependable raincoats that shield against the harshest of weather. Our primary markets span the expansive regions of Southeast Asia, the Middle East, and South America, inhabited by discerning customers comprising importers, distributors, and factory proprietors.
For these astute clientele, we recognize that priorities center on three key pillars: price competitiveness, unwavering commitment to quality, and the quintessential punctuality encapsulated in lead times. Our distinction lies not only in these pillars but in our ability to harmonize them seamlessly. We have honed our craft over years, resulting in a synthesis of mature technology, accelerated lead times, and a pricing structure that strikes the balance between affordability and excellence.
Product Overview
Main Features
The “D” in 1680D stands for denier, a unit of measurement for the linear density of fibers. A higher denier count indicates thicker and stronger fibers.
One of the defining characteristics of this fabric is its PU coating. PU is applied to the polyester base fabric to enhance its water-resistant properties. This coating forms a protective barrier against moisture, making it an ideal choice for products that need to withstand wet conditions.
Durability: Thanks to its high denier count and PU coating, 1680D PU coated polyester fabric boasts exceptional durability. It can withstand the rigors of daily use and exposure to various environmental factors, ensuring longevity in your end products.
Versatility: This fabric is incredibly versatile, making it suitable for a wide range of applications. Its strength and water resistance make it a preferred choice for products like backpacks, luggage, duffer bags, tents, outdoor gear, and even protective covers.
Advantage
Longevity: Products made from 1680D PU coated polyester fabric are built to withstand the test of time. This longevity translates into cost savings for both manufacturers and end-users, as replacements are less frequent.
Weather Resistance: The primary advantage of the PU coating is its exceptional water resistance. This feature is invaluable for products intended for outdoor use or those that may be exposed to rain, snow, or other moisture sources.
Abrasion Resistance: With a high denier count, 1680D PU coated polyester fabric is inherently resistant to abrasion. This means that it can withstand the rigors of everyday use without showing signs of wear and tear. Whether it’s the constant friction of luggage being pulled and dragged or the rubbing of outdoor gear against rough terrain, this fabric maintains its integrity, ensuring the longevity of the products it’s used in.
Customization: Manufacturers appreciate the versatility of 1680D PU coated polyester fabric, as it can be customized to meet specific requirements. This includes the ability to choose from a wide range of colors to match branding needs and aesthetic preferences. Additionally, the fabric can be produced in varying thicknesses and finishes, allowing manufacturers to fine-tune the material to suit the intended use of the final product.
Ease of Maintenance: Products made from this fabric are easy to clean and maintain. The PU coating not only repels water but also resists stains and dirt, making it a practical choice for items that may be exposed to spills or outdoor elements. A simple wipe-down is often all that’s needed to keep products looking fresh and clean.
Applications
Luggage, Outdoor Equipment
Luggage and Bags:
Backpacks: Backpacks endure a lot of wear and tear, whether used for school, travel, hiking, or daily commuting. 1680D PU coated polyester fabric provides the necessary strength to handle heavy loads and resist damage from rough handling.
Travel Bags and Suitcases: For travelers, durability and water resistance are essential. Luggage made from this fabric offers peace of mind, ensuring belongings stay dry and protected during journeys.
Outdoor Equipment:
Tents: The fabric’s robust nature is perfect for tent construction. It offers the strength needed to withstand wind, rain, and UV exposure while providing a dry and secure shelter for outdoor enthusiasts.
Camping Gear: From rugged duffer bags to camping chairs, outdoor gear benefits from the fabric’s ability to withstand harsh outdoor conditions and rough handling.
Outdoor Apparel: Some outdoor clothing, such as jackets and pants, incorporate 1680D PU coated polyester fabric for added durability and water resistance, keeping adventurers comfortable in various weather conditions.
Industrial Environment
Industrial Covers and Tarps:
Machinery Covers: Industries often use this fabric to create protective covers for machinery and equipment. The fabric’s strength and water resistance help shield valuable assets from the elements.
Cargo Tarps: Trucking and transportation companies utilize 1680D PU coated polyester fabric for cargo tarps that protect goods during transit. Its durability ensures long-lasting use.
Automotive Accessories:
Seat Covers: Durable and easy to clean, this fabric is used in manufacturing seat covers that enhance the longevity of car seats while providing comfort and protection.
Cargo Liners: In SUV and trucks, cargo liners made from this fabric shield the vehicle’s interior from spills, dirt, and other messes, making them easy to clean.
Specialized Bags and Cases
Medical Equipment Bags: Medical professionals rely on specialized bags to carry equipment and supplies. The fabric’s durability ensures that these bags can withstand demanding medical environments.
Electronic Equipment Cases: Delicate electronics and equipment require protection during transport. Cases made from this fabric offer a sturdy and protective solution.
Custom Options
Factory Customization
Knowing the customization process of 1680D PU Coated Polyester Fabric in the factory is the key aspect in choosing the right manufacturer. It all starts with an initial consultation, during which you discuss your requirements including fabric thickness, colour, finish and performance characteristics. Material selection is critical, and we have options to match your project needs. Coating options are explored in depth, focusing on properties such as water resistance, UV protection or flame retardant.
Custom features such as embossing, printing or unique textures are designed to add a personal touch to fabrics. Before mass production, the manufacturer provides samples for your approval so you can evaluate quality, color accuracy, and other specifications. Once samples are approved, production planning comes into play and quantities and lead times are discussed. Quality assurance remains paramount throughout the process, with rigorous checks at every stage.
We will have dedicated personnel to communicate with you in time, so that you can keep abreast of the latest progress and solve any problems in time. Ultimately, this collaborative approach ensures that you receive the 1680D PU coated polyester fabric exactly to your project specifications, making it a valuable asset to your product. It is a comprehensive process that emphasizes the importance of customization in meeting the needs of different industries and ensuring product excellence.
Production and Testing
Production Process
The production process of 1680D PU coated polyester fabric is a meticulous process. It starts with the careful selection of top quality polyester yarns, chosen for their reliability and consistency. These high quality yarns are then intricately woven together to form the base structure of the fabric, with the 1680D variant having a higher denier resulting in a dense and strong weave.
The distinguishing feature of this fabric is the Polyurethane (PU) coating, carefully applied on one or both sides. This PU coating not only enhances water resistance, but also provides protection against abrasion. After coating, a curing or drying process is used to firmly bond the PU coating to the polyester fiber.
Quality control measures are critical throughout the production process, ensuring that fabrics meet strict specifications for thickness, weight, tensile strength and coating uniformity. Any deviations are promptly detected and corrected.
Once the fabric meets strict quality standards, it is rolled onto spools for storage and cut to specific sizes as needed to meet customer specifications. Careful packaging is essential to protect the fabric during shipping, using materials that guarantee its integrity.
The end result of this intricate process is a fabric that can withstand the rigors of a variety of industries, including luggage, bags and outdoor gear. Its production process combines precision, craftsmanship, and advanced technology to produce a 1680D PU-coated polyester fabric that consistently delivers on its promise of durability and performance.
Quality Control
Ensuring the consistent quality of our 1680D PU coated polyester fabric is at the heart of our manufacturing process. Our Quality Control (QC) process is a comprehensive system that guarantees the excellence and reliability of our products.
It begins with a careful inspection of raw materials, where our experts scrutinize each component for potential defects or inconsistencies. Throughout the production process, key stages are constantly monitored by dedicated quality controllers to ensure strict adherence to our established standards. Factors such as denier, thickness and coating uniformity are included.
To verify its suitability for various applications, samples are subjected to rigorous performance testing, evaluating water resistance, tensile strength, abrasion resistance and color fastness.
Perform a visual inspection to identify cosmetic defects and ensure that the fabric is not only performing well, but looking impeccable. If any defects or inconsistencies are found, our team will take immediate corrective action, which may include adjusting production parameters or reapplying the PU coating.
We use statistical techniques to assess overall quality, further ensuring our fabrics consistently meet or exceed established standards. Finished rolls are also randomly sampled to provide additional quality assurance.
Our commitment to quality control is reinforced through adherence to industry standards and certifications. Once our quality control team is satisfied with the performance of the fabric, we provide detailed documentation to provide transparency and assurance to our customers.
In addition, we welcome feedback from customers and internal teams, using it to drive continuous improvement of our processes.
Transportation and Logistics
Packaging and Shipping Options
Packaging Expertise: Proper packaging is critical to ensuring your 1680D PU coated polyester fabric arrives in top condition. We have taken protective measures during transportation, such as moisture-proof packaging or special packaging to protect the material during transportation.
Shipping Options: We offer flexible shipping options to meet your specific needs. This may include options such as air, sea or ground transportation tailored to your schedule and budget.
Lead time: Knowing the lead time during shipping is crucial. We will accurately inform you of the delivery time and the approximate time when the goods will be delivered to you, so as to ensure that your production time will not be delayed.
International Shipping: If your business operates internationally, we have experience with international shipping regulations and documentation. We are very familiar with customs requirements to prevent border delays.
Tracking and Visibility: In today’s fast-paced business environment, real-time tracking and visibility of shipping processes is invaluable. We provide a tracking system or provide regular updates on the status of your shipment. This transparency helps you plan and manage production schedules efficiently.
Costs, Sustainability, and Reliability
Consolidation service:We will provide you with a consolidation service to combine your fabric order with other shipments. This reduces costs and environmental impact.
Shipping: We will inform you of the shipping costs associated with your order in detail. This includes not only shipping charges, but any import or export duties, taxes or handling charges. Transparent pricing structure helps you budget efficiently.
Inventory Management: For ongoing projects, it is beneficial to discuss inventory management options. We will offer to store your fabric stock and issue it to you as needed. This saves on storage costs and ensures continuous supply.
Delivery Reliability: The reliability of the delivery plan is critical. On-time delivery is our commitment.
Conclusion
Choosing the right 1680D PU coated polyester fabric manufacturer is a crucial decision. To ensure your product is of exceptional quality and durability, several key factors must be carefully considered.
First, prioritize quality and reliability. Look for a manufacturer with a track record of consistent excellence, as the materials you use reflect the integrity of your brand. Reputation matters – thorough research, reading customer reviews, and seeking industry advice can lead you to the most reputable manufacturer.
In addition, custom expertise is also crucial. Manufacturers should have the ability to tailor fabrics to your exact specifications, ensuring that they fit seamlessly with your product designs. Learn about their production processes and quality control practices, as these are the basis of top quality fabrics.
Timely delivery is critical. A solid shipping process and packaging options should keep materials arriving on time and in pristine condition. Effective communication and customer support are also crucial, giving you a responsive point of contact to resolve issues in a timely manner.
In conclusion, manufacturer selection is more than material sourcing; it’s laying the groundwork for your product’s success. Careful evaluation of these factors will ensure you make an informed decision.
